Asked often, rarely answered
Catfishman,
Google the phrase "Ballistics by the inch". Also do a search on this forum for that phrase. This question has appeard before.
I recall a test, years ago performed by a gun magazine. They took a long-barrelled Ruger Super Blackhawk 44 Magnum and test fired several different brands and loadings of ammunition over a chronograph. Then they cut off an inch of barrel and repeated the tests (being careful to use THE SAME LOT OF AMMO in each loading). Using the same gun. Because variations in the cylinder/barrel gap from gun to gun or chamber dimensions can make a bigger difference from gun to gun than barrel lengths. So it is important to use the same gun, and as much as possible, the same barrel (smoothness and regularity of bore dimensions are equally important.)
The limitation of each of these tests is that mostly over the counter retail ammunition was used and even among the handloads, no development work was done to optimize loadings for the barrel length.
The ideal experiment would be to pick several bullets (Glaser Safety Slugs), 200 grain hard cast lead, 125 grain hollowpoints, 158 grain semi-wadcutters, whatever. Then load each bullet and custom tailor power levels (charge weight and primer selection) to optimize the performance of that bullet. Then compare the results.
For example, take the 200 grain hard cast flat point whose forte is penetration in dangerous game. (for which ballistic gelatin or the forever popular wet newspaper is a satisfactory test medium). With the 6" barrel on the gun, use various powders and various loadings to find the best performance (penetration). Once the optimum performance is identified, change barrels to 4" (or cut off 2") and repeat the procedure, finding the optimin again. This will be the best performance you can get out of a 4" barrel.
Then cut off another 2" (or swap to the 2" barrel) and go through load development again.
In this way you will be comparing the best load, optimized for a 2" barrel directly against the best load for a 4" and the best load for a 6" firing a 200 grain hard cast flat point.
So, if you want to deliver a 200 gr hcfp and your delivery device is your 2" the best you can get is load X. If your delivery device is your 4", the best you can get is load Y. If you delivery device is your 6", load Z. That way you are comparing apples to apples.
Repeat for the 125 grain hollowpoint.
All that load development, I have never seen anybody do.
The guys at BallisticsbytheInch.com have committed a tremendous amount of time, money, lead, brass and steel to their project and readily admit the limitations of thier data, as every good experimenter does. But they have laid an admirable groundwork.
My point is that it is folly to compare a load out of a 4" barrel directly to the same load out of a 2" barrel if that load was optimized for an 8 3/8" barrel. Pick a job you want to do (say, stop a mugger at 5' to 10' range). Your choice of platform is 2" revolver or 4" revolver.
1) Find the best performance you can get from any bullet over any powder out of the 2" including all criteria, flash, recoil, report, terminal ballistics etc.
2) Find the best performance you can get from any bullet over any powder out of the 4" including all criteria, flash, recoil, report, terminal ballistics etc.
Compare the best performer from the 2" to the best performer from the 4". They will certainly not be the same loads, maybe not even the same bullet.
Have I complicated it enough?
No?
How about this: With the 38 Special casing you get about 1/8 inch more (effective) barrel length, but the barrel/cylinder gap is effectively moved 1/8 forward into a higher pressure region of the interior ballistics arena.
Then there's the spin rate. A hollowpoint will open up quicker and easier with a faster spin rate than a slower rate. Up to a point. It has been demonstrated in rifles that it is possible to get really high spin rates that will cause a bullet to expand and disintegrate while still in flight toward the target. I don't know of this happening with handgun velocities/spin rates, but surely expansion when a bullet hits flesh would be enhanced with a higher spin rate.
There is no end to the permutations.
Lost Sheep