Since I shoot at an indoor range I have been using copper plated cast 240gr for all my .44 loads. Most of these are in the 900fps+ range and accuracy has been fine. Son away at school has same 5 1/2" SBH and a girlfriend who wanted to try it with light loads. I stuffed 200 .44 special cases with 5.0 Red Dot (.1 below Alliant's published max 700fps "cowboy" load) topped with plated 240gr bullet. I have shot thousands of these plain lead and plated without hitch. Near the end of the 200 rounds, one "squibbed" on him, lodging the bullet. His observation was that there was substantial flash and bang from the cylinder gap. This was not a primer launch only. I wonder if a dirty bore and the increased friction of a hard cast copper plated instead of lubed cast bullet led to this? This brand seems to be thickly plated and very hard cast. Anyone else ever seen this?