Fire Forming Techniques for converting 280 Remington Brass to 280 Ackley Improved
I got my 280 Remington on a Ruger 77R action re-chambered to 280 Remington Ackley Improved several years ago. At the same time I had the action glass-bedded into a Ram-line stock that looks like it is find wood. I also had the trigger attended to and what was already a fine rifle became a much better one.
I have learned a few thing about fire forming the brass.
At first I tried to use a starting load of a medium powder such as IMR 4350 and 140gr bullets seated out to touch the lands. I found that the cases did not completely form and there was too much stretch in the case near the web.
I started to get head separation cracks when I was developing loads.
I tried a different technique that works extremely well. The steps are as follows:
1. Using 280 Remington brass I run and expander die for 30 cal into the necks
2. I run the cases through a neck sizing die for 280 but leave .050 of the expansion in place at the bottom of the neck.
3. I load near maximum loads of H450 (similar in characteristics as H 4831) with 140 gr bullets seated normally and not touching the lands.
4. There is resistance when I close the bolt to chamber the load, which tells me that the case is held firmly between the bolt face and the neck.
5. When fired in the 280 AI chamber the brass forms perfectly when measured with a case gauge. The shoulders are accurately formed and have very little case stretch near the web.
I have formed well over 200 pieces of brass with this method and every piece is within .002" to .003" on case measurement.
I chronographed these loads and instead of a muzzle velocity of 2950 fps they are running about 2500 fps. The bonus is that these loads make 3 shot groups averaging 1.25 inches at 100 yards.
One of the reasons I use this technique is that my chamber has a long throat or free-bore and therefore it is hard to seat bullets out far enough.
One of the things that is confusing to a person starting out to fire form brass for a wildcat is the nebulous term of a "light" load with the bullet touching the lands.
I have been very successful and safe with this technique.
Now that Nosler has chambered rifles for the 280 AI and produces brass and factory loads the procedure will be much easier.
I am glad I could see the outstanding potential of this cartridge.